7590D Sequence of Operation

Aug 4, 2017 | Burner & System Control Tutorials, Burner Controls, Tutorials

This quick tutorial will guide you through the steps on the sequence of operation for the 7590D Control on the CG4 Burner. Click each image to view larger.

Notice

This operation sequence is typical for operation with a 7590 control. This is the only control approved for use on the CG4 Gas Power Burner.

Call for heat, Control performs safe-start check. If safe-start fails, control locks out.

If the air proving switch is open, the motor will start.

Once the air proving switch closes, pre-purge will begin (lasting 30 seconds). Pre-purge or ignition timings will not start until the air proving switch closes.

When pre-purge is completed, the control turns on the igniter and the gas valve. MV LED will turn on.Spark continues until end of ignition timing or until flame is proved.

Once flame is proved, The Flame LED is turned on and the spark is turned off. The gas valve and MV LED remain energized.

When the call for heat is ended, the gas valve, MV LED, Flame LED, Status LED and motor turn off.

Quick Status Check | Quick Reference

7590D Configuration for CG4 Burner

Configuration Item Range Standard for CG4 Factory Locked?
Separate Flame Rod  None 
BTU Range  Under 400,000 BTUs 
Number of Trials for Ignition  1 to 4  3  Yes 
Trial for Ignition Timing  4-15 secs  4 secs  Yes 
Pre-purge Timing  1 sec – 4 min  30 secs  Yes 
Inter-purge Timing (between trials for ignition)  90 – 300 Secs  90 secs  Yes 
Relight or Recycle on Flame Loss Relight or Recycle Recycle Yes 
Maximum Number of Flame Losses Allowed During a Single Call for Heat  1-254 or Infinite  3  Yes 
Maximum Number of Pressure Switch Losses Allowed During a Single Call for Heat  1-254 or Infinite  30  Yes 
Waiting Time for Pressure Switch to Open (if stuck in closed position) on Call for Heat (Start Up) (control locks out if switch has not opened at the end of timing) (motor off)  10 – 240 secs  60 secs  Yes 
Waiting Time for Pressure Switch to Close Once Burner Motor Has Started (control locks out if switch has not closed at the end of timing) (motor on)  10 – 240 secs  30 secs  Yes 
Flame Signal Minimum Strength for Strong LED Indication  0-10μ  1μ  NA 
Operating Hours to Lock Field Setting (field settings cannot be changed after this timing expires)  0 -255 hours  NA 
Auto Retry Time (following a soft lockout)  1- 8 hours or none  4 hours  Yes 
Purge Prior to Lockout  0 secs to 4 min  15 seconds  Yes 

Beckett Training is Now Online

Informative and technical training resources from the leading experts in the heating industry

We're Here to Help!

Have questions about our products? Looking for a solution to address a particular application? Looking to improve the overall productivity and profitability of your operation? Please don’t hesitate to reach out or schedule a no obligation, 1-on-1 consultation with a Beckett Technical Specialist — we’d love to help.

Where to Buy

Beckett solutions are available through our network of Distributors, Independent Representatives, and Export Representatives all around the world.